- Double End Type High Speed Spindle with Diamond Cutter & Fully Auto Control.
- Noise Proof / Water Leak Proof Enclosures.
- Capacity up to Ø 80-450 mm & 4000 mm length.
Future-Ready
Porcelain. Resilient. Engineered.
Neptune provides turnkey solutions for Electro Porcelain Insulator manufacturing, covering raw material processing, slip and glaze preparation, shaping, drying, glazing, firing, post-kiln operations, quality control, and plant automation. Our solutions include ball milling, blunging, sieving, de-ironizing, filter pressing, extrusion, robotic/manual glazing, shuttle/tunnel kilns, and precision finishing processes like cutting, grinding, and lapping. We also offer green and fired reject recycling for a sustainable production cycle.
High-Performance Automated Blank Handling System for Enhanced Productivity.
Blank Cutting & Handling System – A comprehensive pug transport and cutting solution featuring a roller or flat belt conveyor and a high-precision pneumatic cutting machine. Designed to handle blanks with diameters ranging from 180 mm to 1200 mm.
Complete Vacuum De-airing Pug Mill for Optimized Clay and Ceramic Processing.
Vacuum De-airing Pug Mill System with Integrated Loading, Transport, and Unloading Mechanism, along with Storage and Aging Arrangement. Designed for capacities ranging from 500 Kg to 15 Tons per hour, achieving 95% vacuum efficiency. Equipped with Auger sizes from Ø50 mm to Ø750 mm, incorporating cutting-edge global technology.
We offer
a diverse range of equipment
Empower your business with industry-leading Electro Porcelain Insulator manufacturing solutions in a growing market.
Solid Core Cutting Machine
CNS TURNING & BOARING MACHINE
- Manually / CNC Operated OD / ID Turning / Boring Attachment.
- Blank dia up to Ø 1000 mm & height up to 5000 mm.
- Hydraulic Pug loading / unloading station & Hy. Manipulator.
Torsion Testing Machine
Capacity Ø 150 - 800 | Length 1000 - 15000 mm. Bar Code based fully automatic machine. Access data from server. Save the tested Insulator’s report and trends/graphs. Load Vs Time. Time Vs deflection Tested insulator report can be saved in .Xls or .csv file
Disc Insulator
Rejected Fired / footer / header hydraulic safe breaking machine tested highly wear resistance crushing machine for secondary sizing.
Continuous dry grinding ball mill for fine powder up to 240 mesh
Rotory Feeder - Plate Type
- Plate Type Rotary Feeder : with Scrapper Arm & Noodle Forming System.
- Capacity : 500 Kg/hr to 25 tons/hr
With SS 304/316 replaceable type liners
HOLLOW INSULATOR CUTTING & GRINDING MACHINE
CNC / Semi-auto model available High Speed Spindle Head Capacity up to 1000 mm dia & 5000 mm length High Accuracy with quality Parallelism less than 0.1mm (>0.1 mm) Flatness less than 0.1mm (>0.1 mm) Surface roughness less than 1.6 (>1.6) Operator friendly Symmetrical simultaneous cutting operation at both ends
Scrap Handling & Blunging System
- 80-90% Scrap Collection from Shaping Area.
- Fully Auto Continuous type Scrap Blunging & Slip Transfer System.
Case Study
Discover how our cutting-edge machine installation has not only enhanced operational efficiency but also earned the trust and satisfaction of our valued customers through proven results and exceptional performance
Successfully completed a full-scale Greenfield Turnkey Project for Prathmesh Insulators.
The state-of-the-art project features the latest technological setup with a production capacity of 4,000 MT per annum, dedicated to manufacturing electrical porcelain insulators for both domestic and international markets.
-Prathmesh Insulators.
Successful Supply of Advanced Plant & Equipment to Cerisol and Zapel.
Since 2011, Neptune has been collaborating with Zapel and Cerisol in the design, development, and commissioning of advanced machinery for cutting and grinding ceramic insulators, as well as vacuum presses for processing ceramic masses..
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Customer
Success Stories
Discover how our solutions drive real results and lasting success for our clients across industries..UPCOMING EVENTS
Join us at our upcoming events! Discover our innovative technologies and connect with our experts to learn more about what we have to offer.
INMR WORLD CONGRESS-2025
Oct 19 – 22, 2025,
Panama City, Panama